Building on Kilner’s Engineering’s vast manufacturing experience, the introduction of our Mazak Variaxis C-600 and Mazak Integrex i450HS CNC Multi Tasking Machine integrated with an Agile Modular Machine Tending System has opened the door to a wide range of new design possibilities for Queensland.
Kilner’s Engineering recently installed a Mazak Integrex i450HS CNC Multi Tasking Machine integrated with an Agile Modular Machine Tending System to further our advanced manufacturing capabilities.
The INTEGREX i-450H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility with the capabilities of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle for DONE IN ONE machining, minimizing fixtures, tools, handling and non-cut time.
The robotic system has been custom engineered to handle large heavy components via a pallet system while also processing a mix of small components from a bulk storage unit.
Resulting in fast, efficient and cost effective machining of complex components in both short and production run quantities.
Specifications
Mazak Integrex i-450H S + Agile Modular Machine Tending System
Maximum machining diameter: 670mm
Maximum bar work capability: 102mm
X-axis travel: 695mm
Y-axis travel: 300mm
Z-axis travel: 2566mm
Additional Features:
• Wireless touch probe for high accuracy machining
• Industry 4.0 System Integration
• High speed automatic tool changer
• Integrated Robotics handling components via pallet system or bulk storage unit
• Overhead crane 2.5 tonne capacity
• Tolerances to your requirements
Kilner’s Mazak Variaxis C-600 simultaneous 5-axis vertical machining center features an 18,000 rpm spindle, dual-supported tilting table and fast rapid traverse rates to reduce cycle times on demanding jobs.
For control, the Mazak Variaxis C-600 is powered by Mazak’s new Mazatrol SmoothAi CNC, developed specifically to maximise full five-axis machining performance while running peripheral functions, and provide digital enhancements that add efficiency and value throughout the machining process with the power of artificial intelligence, machine learning and advanced data management technology.
Specifications
Mazak Variaxis C-600 5 Axis Vertical Machining Centre
Max Workpiece Size – 730mm diameter x 450mm high
Table Load Capacity – 500kg
Spindle Capactities –High-speed 18,000-rpm spindle
Additional Features:
• Wireless touch probe for high accuracy machining
• High speed automatic tool changer
• Dual supported tilting table
• Fast rapid traverse rates
• Overhead crane 2.5 tonne capacity
• Tolerances to your requirements
Material
Aluminium – 2011 / 5005 / 5052 / 5083 / 6060 / 6061 / 7075
Brass – 385 Free Machining / 352 Dezincification (DR)
Bronze – Aluminium Bronze / LG2 / Phosphor Bronze
Cast Iron – 2P Grey / 3D Ductile
Copper – C11000 (High Conductivity) / C14700 (Free cutting)
Engineering Plastics – Acetal / HDPE / Nylon / PET / PTFE / PVC / UHMWPE
High Strength Steel – Bisalloy / Domex / Strenx / Weldox / Hardox
High Tensile Steels – 4140 / 4340 / EN25 / EN26
Carbon Steel – 1020 / 1030 / 1045 / S1214 / Grade 250 / Grade 350
Stainless Steel – 2205 / 304 / 304/304L / 316/316L / 420 / 431 / 630
Titanium
Most other engineering materials
